Category Archives: simulation and modeling

Honeywell Introduces AR/VR Simulator for Training

Insiderlogo3Very interesting press release and discussion at the press conference on Monday:

 

HONEYWELL INTRODUCES AR/VR SIMULATOR TO TRAIN THE INDUSTRIAL WORKFORCE AND HELP CLOSE SKILLS GAP

 

Honeywell Connected Plant Skills Insight Immersive Competency offers cloud-based,

mixed-reality simulation to help improve skills retention by 100 percent, reduce training time by 150 percent

 

HOUSTON, Feb. 12, 2018 – Honeywell (NYSE: HON) today announced a cloud-based simulation tool that uses a combination of augmented reality (AR) and virtual reality (VR) to train plant personnel on critical industrial work activities. With as much as 50 percent of industrial plant personnel due to retire within the next five years, the Honeywell Connected Plant Skills Insight Immersive Competency is designed to bring new industrial workers up to speed quickly by enhancing training and delivering it in new and contemporary ways.

Honeywell’s advanced training solution combines mixed reality with data analytics andHoneywell’s 25 years of experience in worker competency management to create an interactive environment for on-the-job training. It uses Microsoft’s HoloLens, the world’s first and only self-contained holographic computer, and Windows Mixed Reality headsets to simulate various scenarios for Honeywell’s C300 controller – such as primary failure and switchovers, cable and power supply failure – that train and test personnel on their skills.

“Megatrends such as the aging workforce are putting increased pressure on industrial companies and their training programs,” said Youssef Mestari, program director, Honeywell Connected Plant. “There is a need for more creative and effective training delivered through contemporary methods such as Immersive Competency, ultimately empowering industrial workers to directly improve plant performance, uptime, reliability and safety.”

Simulating specific job activities through virtual environments, which are accessed through the cloud, Honeywell’s solution offers a natural way to interact and communicate with peers or a trainer. Similar to a flight simulator, trainees can safely experience the impacts of their decisions. This approach improves skill retention versus traditional training methods by up to 100 percent and reduces the length of technical training by up to 150 percent. Additionally, the employees’ training progress is tracked as part of a formal competency management system.

“Honeywell’s unique approach to industrial training and competency development, combined with Windows Mixed Reality platform and devices, is a good example of a major industrial player proactively and creatively driving digital transformation,” said Lorraine Bardeen, general manager for Mixed Reality at Microsoft. “This is the first solution that directly links industrial staff competency to plant performance by measuring the training’s effectiveness based on real outcomes.”

Honeywell Connected Plant turns data into insight that enable plants and businesses to run better. Honeywell delivers this capability through its unmatched domain expertise and advanced analytics capabilities to connect process, assets, people and enterprise to maximize performance. Honeywell’s breadth of cyber-security solutions ensures data stays secure from increasing external threats.

For more information on Honeywell Connected Plant Skills Insight Immersive Competency, visit https://hwll.co/SkillsInsightPR

Emerson Acquires ProSys Inc.

Emerson Completes Acquisition of ProSys, Inc.

Deal adds new software capabilities to improve plant performance and brings new technologies to Emerson’s Operational Certainty initiative

Emerson (NYSE: EMR) announced on the 17th of January that it has acquired ProSys Inc., a global supplier of software and services that increase production and safety for the chemical, oil and gas, pulp and paper, and refining industries. By building intuitive processes for plant operators, these solutions make everything from everyday operations to responding during abnormal situations easier.

“The staff of ProSys are all friends of long standing and the INSIDER wishes them all well and congratulates them on their success,” said Walt Boyes, editor/publisher of the INSIDER.

“Adding ProSys’ differentiated technologies and expertise allows us to help our customers improve plant performance, safety and profitability by optimizing their human and automation resources,” said Mike Train, executive president, Emerson Automation Solutions. “With ProSys, we can provide innovative control and operator performance capabilities to make control room operators far more effective.”

Executive President Mike Train

ProSys’ portfolio includes solutions that help operators manage alarms critical to plant production and safety, and efficiently handle changing plant states. In addition, ProSys provides modern, high performance and intuitive graphics for better operator communications.

ProSys complements Emerson’s May 2017 acquisition of MYNAH Technologies, which provides dynamic simulation and operator training software. Together, these technologies embed expertise to help operators navigate plant systems safely and efficiently, and prepare customers to accommodate the changing state and age of the industrial workforce.

“Our specialization in software and services that increase operator performance builds on Emerson’s market leadership in automation control systems,” said Dustin Beebe, president and CEO at ProSys. “By working together as one, we can provide even more operational and financial value to customers.” Beebe will join Emerson Automation Solutions as vice president, control and operator performance.

Dustin Beebe will join Emerson as Vice President of control and operator performance

The ProSys software portfolio supports Emerson’s Operational Certainty™ program designed to help industrial companies achieve Top Quartile performance in areas of safety, reliability, and production.
Terms of the acquisition were not disclosed. For more information about ProSys Inc., visit https://www.prosys.com/.

GE-Baker Hughes and Yokogawa-KBC are partners

Baker Hughes, a GE company (NYSE: BHGE) and KBC a wholly-owned subsidiary of Yokogawa Electric Corporation (TOKYO: 6841), announced a preferred partnership that will provide a combination of process simulation, asset performance management and operational software solutions to the oil and gas industry.

 

Leveraging GE’s Predix, the platform for the industrial internet, to deliver one unified view, this partnership extends KBC’s Petro-SIM process simulation modeling further into the fullstream oil and gas value chain, and provides connectivity between operations, assets, people and business processes for end-to-end optimization.

 

Integrating KBC technology with BHGE’s suite of digital solutions will allow customers to reduce bottlenecks in facilities, processes and equipment to achieve optimal production and lower risk.  By integrating data analytics connected by seamless workflows between facilities and operations, the time spent to analyze operations will be significantly reduced and the insight gained will increase production, reduce energy usage and improve product quality consistency.

 

“This partnership showcases our commitment to break down data “silos”, and is an ideal example of the convergence of process and operational thinking,” said Matthias Heilmann, Chief Digital Officer of BHGE. “For the first time, oil and gas customers can build a digital twin of a plant, refinery or rig, that incorporates end-to-end process and operational analytics and machine learning. With Petro-SIM providing simulation technology to our fullstream portfolio, this best-in-class solution will bring us into a new era of operational improvement.”

 

KBC’s Petro-SIM simulation technology already connects to cloud-based Industrial Internet of Things (IIoT) data-as-a-service solutions to remotely monitor and help improve customers’ process operations. With full integration to commercial data historian and database systems, the KBC technology offers a central repository for process topology, and stream and equipment data, with access to live and historical plant operating data for performance monitoring. Asset Performance Management (APM) from GE enables intelligent asset strategies to help optimize performance to make operations safer by helping to predict and prevent failures. It can answer critical questions on the history and current operation of an asset, as well as provide an answer to what actions should be taken to improve performance, mitigate risk and ensure overall operational safety and efficiency.

 

The integration of KBC process simulation and models with BHGE analytics, digital twins, fullstream software and Predix provides real-time congruence between the digital and physical worlds. A plant digital twin, enabled by this partnership, would provide a complete view of all equipment, operations and processes, comparing actual performance to expected outcomes, and enabling predictive actions. This plant twin will also enable efficient workforce management, allowing personnel to focus on critical plant operations.

“This game-changing combination of KBC and BHGE will result in solutions for customers to quickly analyze problems and opportunities, and create insights that can then be turned into actions that will assure operational excellence, and sustainability, based on the Yokogawa approach of engaging in co-innovation with customers.” said Andy Howell, CEO of KBC. “Together we will deliver molecularly-enabled digital twins of assets across the fullstream from wellbore through pipeline networks, topsides, gas plants, refineries and petro-chemical plants.”

 

The announcement was made in Paris during UNIFY, BHGE’s first-ever Digital User Conference dedicated to productivity-driving software applications for the oil and gas industry.